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Preventing & Repairing Rusty Running Boards

Preventing & Repairing Rusty Running Boards

Running boards serve a variety of purposes for your truck or SUV. They make it easier for you and your passengers to enter a vehicle. They also allow everyone to get rid of dirt before entering your truck and can even protect it from damage during off-roading.

But, like other parts of your vehicle, they must be cleaned and maintained. Depending on the materials they are made of, running boards can experience rust, which can compromise their function and lead to damage. Repairing them doesn't have to be a challenging process. This article will walk you through how to fix rusted running boards.

Do Running Boards Rust?

Whether your running boards are vulnerable to rust depends greatly on their material. For example, rust proof running boards are typically made of aluminum. This material is usually invulnerable to rusting due to aluminum being resistant to iron oxidation. On the other hand, steel doesn't offer as much protection from rusting.

While steel is more durable and sturdier than other materials, it is more susceptible to rusting. Many of these running boards are powder coated to slow the impact. However, over time your running boards could become damaged, resulting in your powder coating breaking down and rust getting in. Therefore, it's crucial to know how to maintain and fix rusted running boards.

How To Fix Rusting Running Boards

Fixing rusted running boards is possible. One of the first things you need to do before you start is to inspect the boards to see if they're worth fixing or, instead, require replacement. Here are a couple of scenarios where you will likely need to replace the running boards rather than repair them:

  • If the rubber is severely damaged - The cost to fix the running board rubber is likely more expensive than buying a new running board.
  • If the rust has eaten through the metal - Once the rust has broken through the metallic surface, the entire running board might be compromised, so replacement makes more sense.

If the rust is just on the surface, then you can move forward with fixing the rusted running boards with these steps. Always remember that the process may vary depending on the running boards and rust solution you use:

Step 1 - Detach the running boards - Grab a ratchet and carefully unscrew the running boards from the car. You will likely be removing the running boards from the rocker pannel and fenders. If the rust is easy to get to, you may be able to fix it without detaching.

Step 2 - Inspect the rubber matting - Depending on the location of the rust, you may need to detach the rubber matting. If rust has collected there, disconnect it from the metal running board with a trim stick, pry bar, or a knife.

Step 3 - Apply rust dissolving solution - For this part, you'll need a brush of some kind (a paintbrush might work well here). Read the instructions for using the rust dissolving solution before applying it. Locate where the rust has collected on your running boards. Then, apply a rust dissolving solution to each rusted section using a brush.

Step 4 - Rub over the spots with a sander - Grab a sander or sandpaper and rub it over the rusted area to clear away any remaining specks. Finish it with a microfiber or tack cloth to remove additional rust and dust.

Step 5 - Apply primer and paint - If you need to restore the coloring of your running boards, be sure to add primer and wait for it to dry. Once it does, add paint. You may also want to add powder coating afterward to protect the running boards.

Step 6 - Reapply the running boards - Once the boards are dry, reattach them to your truck or SUV.

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Tips For Preventing Rust with Running Boards & Nerf Bars

Here are a few things you can do to ward against rust on your running board and nerf bars:

Ensure they're powder coated - Powder coating can protect your running boards from water lingering on the metal, eventually causing them to rust.

Regularly inspect them - The right running boards will be able to stand up to the elements and regular use. Nevertheless, over time, they will go through regular wear and tear. As a result, make a point to inspect the running boards. Doing this will allow you to catch any potential damage that could lead to rust.

Clean them - Lastly, also plan to clean your running boards regularly. Clearing out debris and water spots can also prevent rust from becoming an issue.


Running boards are a valuable component on your truck and SUV to make it more accessible and convenient. As a result, you'll need to regularly maintain and preserve them to ensure they last for the long haul. However, sometimes replacing them is necessary. If you're looking for rust proof running boards, or need to replace running boards that have already rusted, then take a look at the inventory at Leonard Accessories today.

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